AND RGK800… - Lovato Electric

GEN-SET CONTROLLERS

RGK700 – RGK800

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GEN-SET CONTROLLERS RANGE NOT EXPANDABLE

AMF

STAND ALONE

RGK700

RGK700SA

RGK800

RGK800SA

EXPANDABLE 2

GEN-SET CONTROLLERS Auxiliary power supply

• • •

Nominal voltage: 12-24VDC (max consumption 4.8W) Continuos working range: 7…33VDC Minimum value during cranking: 5.5VDC

Voltage inputs

• • • •

4 inputs (L1, L2, L3, N) for mains 4 inputs (L1, L2, L3, N) for generator Nominal voltage: 600VAC (L-L) Voltage range: 50…720VAC (L-L)

Current inputs

• • • •

cULus omologation pending

Built-in connections

• • • • • •

Resistive analog inputs Engine speed inputs: Hz, pick-up and W CANbus J1939 Remote alarms/status signal output RS232 (RGK700) RS485 (RGK800)

3 inputs on RGK700 4 inputs on RGK800 CT secondary nominal current: /5A or /1A (selectable) Current range: 10mA…6A (/5A), 10mA…1.2A (/1A) 3

GEN-SET CONTROLLERS DIFFERENCES BETWEEN RGK700… AND RGK800… RGK700…

RGK800…

Digital input number

6 negative + 1 positive

8 negative + 1 positive

Digital output number

4 static + 3 relay

6 static + 3 relay + 1 pulse

Analog input number

3 resistive

4 resistive

EXP module compatibility

-

3

Current input number

3

4

Earth losses check

-

●

400Hz compatibility

-

●

Built-in serial ports

RS232

RS485

-

●

Real time clock

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GEN-SET CONTROLLERS REMOVABLE LABEL Label for name customisation or plant name indication

OPTICAL PORT ON FRONT PC link through • USB (CX01) • WiFi (CX02)

CX01

CX02

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GEN-SET CONTROLLERS OPTICAL PORT ON FRONT

Advantages • No need to disconnect the panel power supply to connect with the device

•

Electrical safety (no physical connection)

• •

IP65 protection degree Comfortable access to the unit from the front

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GEN-SET CONTROLLERS OPTICAL PORT ON FRONT

CX01

PC link through USB (CX01) or WiFi (CX02) for: • Programming • Diagnostics • Data downloading • Firmware upgrade

Using CX02 (WiFi), the following is possible: • Project upload/download • Controller cloning CX02

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GEN-SET CONTROLLERS PROFILE

Low profile and reduced depth help to install the controller even in very compact electrical panels.

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GEN-SET CONTROLLERS INSTALLATION Expandability with EXP… series

Holes for plastic ties let a well ordered cabling.

IP65 rubber gasket

Metallic elements with screws for long-lasting fixing. 9

GEN-SET CONTROLLERS IP65 TEST ACCORDING TO IEC60947-1

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GEN-SET CONTROLLERS REMOTE ACCESS DEVICES FOR RGK800 “MIRRORS” of the main controller: the user acts from a remote site as in front of the device.

RS485

“Mirror” installed in the control room

Local controller next to the generator

RGK 800 RD SA: remote display for RGK 800 SA RGK 800 RD: remote display for RGK 800 Power supply: 12-24VDC Built-in serial port: RS485 4 inputs 1 changeover relay output 1 static output 11

GEN-SET CONTROLLERS REMOTE ACCESS DEVICES FOR RGK800

RS485

RGK RA (Remote Annunciator) It is possible to display on a remote screen the active alarms and to silent them. Power supply: 12-24VDC Built-in serial port: RS485

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GEN-SET CONTROLLERS ACCESSORIES

CODED PULSES Long distances (1000m) Refresh time 2.5s CANBUS (parallel with ECU) Short distances (40m) Refresh time 10ms

RGK RR

• • •

RGK status (alarms, automatic mode, etc.) remote relays Each relay (8 NO + 4 CO) corresponds to a status or a logic combination of different status Up to 4 units connected together (48 relays)

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GEN-SET CONTROLLERS EXP… EXPANSION MODULES

• • • •

Plug-in connection at the back of the base unit Power supplied by the base unit Up to 3 modules Plastic retainer for applications with strong vibrations

ADVANTAGES

• • • •

Configuration flexibility Only one code for the base unit Possibility to add functions even after the first installation

RGK800 RGK800SA

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GEN-SET CONTROLLERS EXP… EXPANSION MODULES Digital inputs/outputs • EXP1000 - 4 digital inputs • EXP1001 - 4 digital outputs • EXP1002 - 2 digital inputs + 2 static outputs • EXP1003 - 2 relay outputs Analog inputs/outputs • EXP1004 - 2 multifunction analog inputs • EXP1005 - 2 multifunction analog outputs Communication modules • EXP1010 – USB • EXP1011 – RS232 • EXP1012 – RS485 • EXP1013 – Ethernet • EXP1014 – Profibus®-DP • EXP1015 – GSM/GPRS Modem

  

Plug&Play! Save Retry

The controller is capable of recognising the new system configuration. User is asked to confirm or retry. Parameters of expansion modules need to be programmed to take advantage of new features. 15

GEN-SET CONTROLLERS EXP1015 MODEM GSM/GPRS EXPANSION MODULE TRADITIONAL CONFIGURATION (external GSM modem) Requirements: • RS232 serial communication port available on the device (built-in or added by installing an expansion module) • external GSM modem with RS232 port. Operations: • configuration of the serial ports both for the device and the modem • modem programming using AT commands (for expert only!).

CONFIGURATION WITH EXP1015 Requirements: • support of EXP1015 module. Operations: • plug&play installing of the module (no configuration required!). 16

GEN-SET CONTROLLERS INSTALLATION

without EXP1015

GSM Antenna

12-24VDC Supply

with EXP1015 + CX03

EXP1015

CX03

CABLE 51C7

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GEN-SET CONTROLLERS CONFIGURATION WITHOUT EXP1015 Serial port setup

AT commands

Nothing to do with EXP1015 18

GEN-SET CONTROLLERS FUNCTIONS

• • • •

SMS sending and receiving E-mail sending with data and diagnostic informations FTP client (log file transferring to a remote FTP server) Modem link with the Remote Control software.

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GEN-SET CONTROLLERS SCREENSHOTS User-friendly interface with complete descriptions during programming (5 languages)

Easy browsing through measurements and full description texts (5 languages)

Customised pages with free text description. Free messages for alarms

Graphs (waveform, stem).

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GEN-SET CONTROLLERS FUNCTIONS Load management

Dummy loads: • Threshold and delay for activation • Threshold and delay for deactivation • 4 steps Load shedding (non-priority loads): • Threshold and delay for non priority load connection • Threshold and delay for disconnection • Maximum configuration: 4 sets of non priority loads

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GEN-SET CONTROLLERS FUNCTIONS Digital inputs and outputs Programmable (functions and properties) inputs Programmable (functions and properties) outputs Pulse output (energy and status remoting)

Pulse output

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GEN-SET CONTROLLERS FUNCTIONS Analog inputs and outputs Programmable resistive analog inputs Analog inputs: 0…10VDC, 0/4…20mA, PT100 Analog outputs: 0…10VDC, 0/4…20mA

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GEN-SET CONTROLLERS FUNCTIONS Alarms More than 50 alarms ready to use 8 user’s alarms: • Programmable source (inputs, outputs, limits, remote variables, PLC variables, remote alarms) • Free text

Programmable properties Acoustic signals: • Buzzer • Siren • Buzzer + siren

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GEN-SET CONTROLLERS FUNCTIONS Fuel status Level: • Autonomy monitoring • 2 thresholds for minimum level • Fuel theft function Filling pump: • Start and stop thresholds • Manual command.

Current protection Thermal protection Earth fault current monitoring

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GEN-SET CONTROLLERS FUNCTIONS Engine operation Engine working hour monitoring 3 maintenance periods: • Independent periods • Total, engine running, load connected hour counting.

Rent management • Total, engine running, load connected hour counting • Programmable alarm generation 26

GEN-SET CONTROLLERS FUNCTIONS Event list • 250 events • Reading of the measurement causing the event

Configurations • 4 alternative preset configurations • Selection through digital inputs.

Information pages • 1 completely free page • 1 system page with free generator description 27

GEN-SET CONTROLLERS FUNCTIONS Automatic test

4 operative modes: • Test • Auto • Man • Off

4 user’s pages • Selection of 3 measurements • Free title • The page can be set as the main page

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GEN-SET CONTROLLERS FUNCTIONS Limit thresholds

Remote variables (virtual inputs)

Password • 2-level software password • 1 locking digital input

Harmonic analysis and waveforms

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GEN-SET CONTROLLERS FUNCTIONS Mutual standby • Exchange by time • Exchange by starts • Mutual help

RS485 RS232 Status Alarms

Changeover operation • Contactors (2 outputs) • Motorised changeover (3 outputs) • Motorised breakers (4 outputs) Generic counters • Source selection • Weight setup • Free title text 30

GEN-SET CONTROLLERS BUILT-IN CANBUS J1939 Capability of • Measurement reading • Alarm reading • Alarm reset • Command sending

J1939 Status Alarms Commands

Supported ECU • Generic J1939 • Volvo (EDC, EMS, EMS2) • Scania (S6) • Deutz (EMR2) • Perkins (2800) • John Deere • Iveco (Nef, Cursor) 31

GEN-SET CONTROLLERS PLC logic

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GEN-SET CONTROLLERS CUSTOMISATION MANAGER – Setup software

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GEN-SET CONTROLLERS RGK REMOTE CONTROL – Monitoring software

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GEN-SET CONTROLLERS WEB SERVER FUNCTION FOR RGK800 Requirements 1) Installation of EXP1013 on RGK800 2) PC with: - Web client (IEXPLORER, CHROME, FIREFOX) - Java installed and enabled (free download from www.java.com). Actions 1) EXP1013 setting up with specific software tool available at Lovato web site (www.lovatoelectric.com) 2) When running for the first time, the web client asks the user for installing of Java module. 35

GEN-SET CONTROLLERS NEW RGKs IN LOVATO ELECTRIC CONTROLLER RANGE RGAM40

RGAM42

RGAM41

RGK60

RGK700 RGK800

RGK40

RGK50

RGK700SA*

RGK800SA * No built-in key selector for starting 36

GEN-SET CONTROLLERS INSTALLATIONS

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GEN-SET CONTROLLERS Thankyou for your attention!

RGK700 – RGK800

www.LovatoElectric.com

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