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Metallersstatning 9 Nov 2006 Fredrik Ljungman
Erteco Rubber & Plastics • • • •
Regional sales offices Distributor and Agent Regional warehouse Regional technical support
ERP Produktsortiment Asahi-Kasei
Tenac - POM Homo- och Copolymer
Color-Service
Colour-Masterbatch
EMS-Grivory
Grilon- PA 6, PA 6.6, PA TR6, Grilamid - PA 12, PA 12TR, Grivory GV, -HT, PEBA
Great Eastern Resins
ISOPAK-ABS, ABS GF, ABS V0, PC/ABS, SAN ISOTHANE - TPU
Solvay
Nexprene - TPV
Policarbonatos do Brasil
Durolon - PC, PC GF
Resarbras
Acrigel- PMMA
Sabic
PELLD, PEHD
ERP Tech Service Er partner från projektstart Vi erbjuder våra kunder följande:
• • • • • •
Materialval Formfyllnadssimulering (Mouldflow) Produktgranskning i 3D (SolidWorks) Enklare FEM analyser Rådgivning vid verktygsberedning Process optimering (Formsprutning, Extrudering, Formblåsning) Vår specialitet - Metallersättning
Grivory GV and Grivory HTV In General
Grivory G and Grivory HT
Product Description Grivory GV Grivory GV is a semi-crystalline thermoplastic engineering material based on polyamide with partially aromatic components. Grivory GV is glass-fibre reinforced and especially suitable for the production of technical parts by injection moulding. Grivory GV is characterised by:
High Stiffness and Strength Good Dimensional Stability also after moisture absorption
Grivory HT compered to…
Positioning of Grivory Performance
HPP > 140°C
PI PEI PES PSU
PEEK
LCP
PAI
PPS
HT PA 4.6
GV PBT
ETP 90 - 140°C
PET
PC SMA ABS PMMA
PS
PVC
amorphous
PPO
SAN
POM PA12 PA6 PA66 PP-V
PP
PE-HD
PE-UHMW
semi crystalline
CP < 90°C
PA 6 and PA 6.6 becomes soft after conditioning
...but Grivory remains stiff
Grivory has high Tensile Strength
E-Modulus at higher temperatures E-Modulus MPa
-20°C
23°C
80°C
120°C
22
17
12
7
2 Grivory GV-5H
Grivory HTV-5H1
Stiffness at high temperatures In comparison to „HPPs“ Grivory HT remains stiffer at 120°C 20 18 16 14 12 10 8 6 4 2 0
Tensile E-modulus, MPa x 1000 at 120°C 19 13 11.5 8.4
PEEK GF40
PPS GF/MIN65
7
PPS GF40
HTV-4H1 GF40
HTV-6H1 GF60
Grivory is also very impact resistant
Long term load, Grivory has low creep. Zinc die-cast creeps more than Grivory 1.5
100 MPa/23°C/cond., ISO 899
Elongation [%]
Grivory GV-5H 1.2
Grivory HTV-5H1 0.9
0.6
Zinc 0.3
Alu
0 0.1
1
100
10 Time [h]
1000
10000
Grivory has similar Tensile Strength compared to Alloys
Under long term load zinc die-cast creeps more than Grivory 1.5
100 MPa/23°C/cond., ISO 899
Elongation [%]
Grivory GV-5H 1.2
Grivory HTV-5H1 0.9
0.6
Zinc 0.3
Alu
0 0.1
1
100
10 Time [h]
1000
10000
Grivory Flame Retarded Halogen and Red Phosphurus Free!!
Grivory GV Product Range Product Grivory GV-2H Grivory GV-4H Grivory GV-5H Grivory GV-6H Grivory GVN-35H Grivory GVN-5H Grivory GV-5H WA Grivory GV-6H WA Grivory GVS-5H Grivory "GVS-6H" XE 3728 Grivory GV-5HL Grivory "GV-6HL" XE 3746 Grivory GC-4H Grivory GM-4H Grivory "G4V-5H" XE 3858 Grivory "G4V-3X V0" FE8303
Description Glassfibre reinforced 20 wt.% Glassfibre reinforced 40 wt.% Glassfibre reinforced 50 wt.% Glassfibre reinforced 60 wt.% Glassfibre reinforced 35 wt.%, toughened GF 50 wt.%, toughened, former XE 3675 Glassfibre reinforced 50 wt.% "ACS" conform Glassfibre reinforced 60 wt.% "ACS" conform GF50 optimised surface quality GF60 optimised surface quality GF50 UV-stabilised, only black 9914 GF60 UV-stabilised, only black 9914 Carbonfibre reinforced 40 wt.% (black) Mineral reinforced 40 wt.% GF50, excellent surface quality GF30, FR Type, halogen free
Grivory HT1 Product Portfolio Product Grivory HTV-5H1 (-3, -4, -45 , -5, -6, -65) Grivory HTM-4H1
Description
Grivory "HT1VM-65H": XE 3844 Grivory HTV-5X1 (-4, -5, -6) Grivory HT1V-4 FA Grivory HT1V-4X WA (-4, -5) Grivory HT1V-3 HY (-3, -4, -5)
Hybrid reinforced 65 wt.%
Glass fibre reinforced 30-65 wt.% Mineral reinforced 40 wt.%
EEC conform EU 02/72, NSF61, FDA aproved , NSF51 ACS conform Optimized hydrolysis resistance
Grivory HT2 Product Portfolio
Product Grivory HT2V-5H (-15, -3, -45, -50, -60)
Description
Grivory HT2V-3H LF Grivory "HT2V-3X V0" Grivory XE 3876 nat, bk 9697 Grivory "HT2V-4X V0" Grivory FE5809 natural Grivory FE5819 black Grivory "HT2V-5X V0" Grivory FE5810 natural Grivory FE5820 black
PTFE modified, GF30
Glass fibre reinforced 15-60 wt.%
Flame retardant, halogen free, GF30 Flame retardant, halogen free, GF40
Flame retardant, halogen free, GF50
Failure at Tensile Test
Fibre simulation after modified design. Orientation of fibre is very important!
Simulation of injection pressure
Cooling time • The red parts are too thick goods. It should be reduced in order to avoid warpage.
Cost Saving by Grivory, replacement of Al-die cast
Propeller for boats in Grivory. It remains stiff in water. 50% reduction of weight compared to Aluminium die casts.
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