CU2 INDUCTION 001UK 0305 elmax

January 13, 2018 | Author: Anonymous | Category: Engineering & Technology, Electrical Engineering, Microelectronics
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INDUKČNÍ VARNÁ DESKA

CU2 - INDUCTION – 001UK -0305, Diapositive N°1

ANALOGY WITH THE TRANSFORMER

TRANSFORMER

INDUCTION HOB

MAGNETIC WIRE

1

PAN

SECONDARY IN SHORT CIRCUIT

2

BOTTOM OF THE PAN

AIR-GAP

3

VITROCERAMIC GLASS

PRIMARY

4

INDUCTOR

MAGNETIC WIRE

5

FERRITE

MAGNETIC FIELD

6

MAGNETIC FIELD

CU2 - INDUCTION – 001UK -0305, Diapositive N°2

THE SKIN EFFECT Principle In a wire

In the pan Resulting current

Density of current

Thickness of the pan CU2 - INDUCTION – 001UK -0305, Diapositive N°3

Bottom of the pan

EFFICIENCY comparative rate Gas Cast iron Radiant Halogen Induction 10

20

30

40

50

60

70

It results significant energy savings

CU2 - INDUCTION – 001UK -0305, Diapositive N°4

80

90%

QUICKNESS OF HEAT GAS

CAST IRON

RADIANT HALOGEN

INDUCTION

Time required to bring 2 litres of water from 20°C to 95°C

CU2 - INDUCTION – 001UK -0305, Diapositive N°5

QUICKNESS OF COOLING

GAS

CAST IRON

RADIANT HALOGEN

Decreasing to 60°C after boiling 2 litres of water

CU2 - INDUCTION – 001UK -0305, Diapositive N°6

INDUCTION

THE PANS If you choose a pan with this logo, you will be certain that it is absolutely compatible with your induction hob under normal condition of use

The compatible induction pans must be made of a magnetic material : • Enamelled steel pans with or without non-stick coating • In cast iron with or without enamel coating • In ferrous stainless steel – laminated stainless steel

• In aluminium with special bottom

We advise to choose pans with a thick bottom and a minimum diameter of 12 cm (i.e. 5 inches) for even more cooking : the heat spreads more evenly CU2 - INDUCTION – 001UK -0305, Diapositive N°7

ZABUDOVÁNÍ

Fixing supplied with the hob

SEAL

CU2 - INDUCTION – 001UK -0305, Diapositive N°8

FITTING ABOVE A UNIT WITH A DOOR OR A DRAWER 1- In case of a small cross piece, there is no problem

2- In case of a rectangular cross piece or with a closed top, make a bevelled cut so that air comes out of the hob

3- In case of an intensive using with more than 1 cooking zone, we advise to make an opening on both sides of the unit

CU2 - INDUCTION – 001UK -0305, Diapositive N°9

FITTING ABOVE AN OVEN

Oven in lower position

Other brand of oven CU2 - INDUCTION – 001UK -0305, Diapositive N°10

Oven in upper position

Same brand of oven

FITTING ABOVE A DISHWASHER

The top of the dishwasher must be covered with an insulation plate (77X7781).

Ensure that there is a minimum opening of cool air.

CU2 - INDUCTION – 001UK -0305, Diapositive N°11

EL. ZAPOJENÍ 230 V

CU2 - INDUCTION – 001UK -0305, Diapositive N°12

400 V

USING Setting 9, 12 or 15 levels of power from 50 to 2800W

A ‘Booster’ option function enables the cooking zone to reach 3600W

CU2 - INDUCTION – 001UK -0305, Diapositive N°13

USING Safety Automatic-Stop 9 levels power

12 levels power

15 levels power

Automatic stop after

1 to 4

1 to 7

1 to 9

8 hours

5 to 7

8 to 11

10 to 14

2 hours

8 to 9

12 and boost

15 and boost

1 hour

residual heat display

CU2 - INDUCTION – 001UK -0305, Diapositive N°14

Children safety

Conformity with electromagnetic disturbance standards

MAIN COMPONENTS

CU2 - INDUCTION – 001UK -0305, Diapositive N°15

SYNOPTIC OF A GENERATOR

Main power

Inductors

Filter

5 and 12V= power

Rectifier

Command level

Inverter 25 to 50Khz

Pilot of inverter

CU2 - INDUCTION – 001UK -0305, Diapositive N°16

keyboard

THE KEYBOARDS with capacitive keys IX2, IX3, IX3WR and IX4000

High frequency signal

CU2 - INDUCTION – 001UK -0305, Diapositive N°17

THE CURRENT FILTER

 Protections against over-current due to the work of the hob  Stop the outside and inside interferences  Stop the outside over current

CU2 - INDUCTION – 001UK -0305, Diapositive N°18

THE FILTER IX3 and IX3WR Earth screw

Fuse tracks

Direct live

Live wire

Neutral via the relay

Neutral

Supply of the fan

CU2 - INDUCTION – 001UK -0305, Diapositive N°19

Power relay

Direct neutral Command Relay 15V=

THE RECTIFIER Filter

rectifier After rectifier

Before rectifier

Filter rectifier

 Bialternation rectifier by diode bridge  Filtering of high frequencies by condenser Outside current 310 V= when hob doesn’t work

CU2 - INDUCTION – 001UK -0305, Diapositive N°20

THE TRANSISTOR INVERTER

V/2 Inductor

V

V/2

 2 power transistors  2 condenser  2 diodes CU2 - INDUCTION – 001UK -0305, Diapositive N°21

Step 1

THE INVERTER Working Step 3

Step 2

Step 4

CU2 - INDUCTION – 001UK -0305, Diapositive N°22

Standard

 160mm  180mm  210mm

THE INDUCTORS

« Krône » inductor

Triple crown

 280mm  230mm

CU2 - INDUCTION – 001UK -0305, Diapositive N°23

TRIPLE CROWN INDUCTOR

GENERATOR

or

CU2 - INDUCTION – 001UK -0305, Diapositive N°24

 3 coils  Pan diameter from 12 to 26 cm  Only fitted on IX3WR  Power from 50 to 2800W  ‘Booster’ 3200W

« KRÔNE » INDUCTOR

ø pan 24 à 26 cm 26 à 28 cm 28 à 32 cm

CU2 - INDUCTION – 001UK -0305, Diapositive N°25

Center 70 % 50 % 30 %

Periphery 30 % 50 % 70 %

GENERATOR

 2 coils  Pan diameter from 12 to 32 cm  fitted on IX3, IX3WR and IX4000  Power from 50 to 2800W  ‘Booster’ 3600W

230V~

GENERATION IX3 Earth screw, required when hob is working

 Repartition by 2 relay  3 cards  Manufactured since 1996

Supply of the fan

Bipolar transistors

Relay of répartition Rear CTN

diode bridge

Front CTN

Plug in keyboard

CU2 - INDUCTION – 001UK -0305, Diapositive N°26

IX3 Possible configurations

CU2 - INDUCTION – 001UK -0305, Diapositive N°27

230V~ Filter card Earth screw, required when hob is working

Supply of the fan

Transistors

Diodes bridge

3 crowns cooking zone relay supplying

Rear CTN

Front CTN Transistors Plug in keyboard

CU2 - INDUCTION – 001UK -0305, Diapositive N°28

IX3WR GENERATION  Share-out through transistors  3 cards  3 crown cooking zones  Manufactured since 2000

IX3WR

CU2 - INDUCTION – 001UK -0305, Diapositive N°29

IX4000 GENERATION  Share-out with 1 relay  2 cards  Start of manufacturing 09/2002  Replace gradually IX3

CU2 - INDUCTION – 001UK -0305, Diapositive N°30

DIAGNOSTIC Breakdown of the vitroceramic glass

Impact

Overheating of the cooking zone (radiant or halogen) CU2 - INDUCTION – 001UK -0305, Diapositive N°31

Contraction

Tightening too important

DIAGNOSTIC ‘Error’ Messages IX3 HOB

F0 F1 – F3 F2 – F4

CTN electro Temperature < à 5°C CTN short-circuit : F1 front cooking zone – F3 rear cooking zone CTN cut-out : F2 front cooking zone – F4 rear cooking zone

F5

CTN electronic short-circuit

F6

CTN electronic cut-out

F7

CTN electronic > 70°C and elec.c > à 105°C Reversing of front & rear CTN Test with maximum power

F8

CU2 - INDUCTION – 001UK -0305, Diapositive N°32

IX3WR and IX4000 HOBS

F1 – F3 F2 – F4

CTN short-circuit : F1 front cooking zone – F3 rear cooking zone CTN cut-out : F2 front cooking zone – F4 rear cooking zone

F5

CTN electronic short-circuit

F6

CTN electronic cut-out

F8

CTN electronic > 70°C and elec.c > à 105°C Reversing of front & rear CTN Test with maximum power

F9

Live

*

* Chenillard

DIAGNOSTIC IX3, IX3WR, IX4000

2 A.S.S. keyboards  IX3 with 6 wire cables  IX3WR, IX4000 with 8 wire cables

Failure of the command  Systematic using of the ASS keyboard Failure of the command even though ASS keyboard is used  Is the filter card supplied ? (IX3 and IX3WR)  Is the power card supplied ?  Is the power relay (fitted on the filter card) commanded ? (IX3 and IX3WR)  Is the power relay switched on ? (working of the fan) ? (IX3 and IX3WR)

CU2 - INDUCTION – 001UK -0305, Diapositive N°33

DIAGNOSTIC IX3, IX3WR, IX4000 Failure of the ventilation  In case of « overheating error » message, is the installation correct ?  Is the fan mechanically locked ?  Is the fan supplied ? (12V= or 230V~ depending on the product)

In case of failure on just one of the inductor  Check firstly the connection between the power card and the inductor.  Is the repartition relay commanded (Clic-Clac) ? (IX3,IX4000)  Is there a detecting pan problem on one of the cooking zones ? (IX3WR) Reminder : the level ‘inverter and detection’ is doubled on the IX3WR cards.

In case of detecting pan failure :  Is the magnet test ok ?  Is the pan included in ‘Class induction’ list  Has the pan the minimum diameter required (generally 12cm) ?

CU2 - INDUCTION – 001UK -0305, Diapositive N°34

230V~ after switch on of the relay

RELAYS

RELAYS

around 310V= when the relay switch on

230V~ when live

Command of the relay when a power is required +15V=

CU2 - INDUCTION – 001UK -0305, Diapositive N°35

TEST POINTS IX3

TEST POINTS IX3WR

310V= when switch on of the relay

230V~ when ~ switch ~ on of the relay + -

CU2 - INDUCTION – 001UK -0305, Diapositive N°36

Direct live

Supply 15V= power relay

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