Single Cable Motion Solution:

Single Cable Motion Solution: Kinetix 5500 Servo Drive and VP Low Inertia Motor October 11, 2012

Rev 5058-CO900C

Copyright © 2012 Rockwell Automation, Inc. All rights reserved.

Kinetix 5500 Servo Drive and VPL motor

A single cable motion system to meet your needs Copyright © 2012 Rockwell Automation, Inc. All rights reserved.

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Single Cable Motion Solution Overview Kinetix VPL Servo Motor

Frame 165

Frame 130

Frame 115

Kinetix 5500 Servo Drive

Frame 100

Frame 1

Frame 2

Frame 3

Frame 75 Frame 63

Single Cable Interface

Studio 5000 Software

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Kinetix 5500 Servo Drive and VPL Motor: Features and Benefits Reduce System Cost  More efficient motor-drive system sizing saves up to 20% in system costs  Smaller footprint  Cables in 1m length increments

Ease of Use  Fewer terminations and simplified wiring  Simplified mounting – no backplane or power rail required  Minimize installation errors with well shielded cable clamp design

Energy Efficient

Reduce Inventory

 Up to 50% less energy usage with proper system sizing  Lower speed windings allow for lower current, smaller drive, and smaller gauge cables.

 Run servo and induction motors all in one drive platform  Each drive catalog number supports 195-528 VAC input  Single cable design Copyright © 2012 Rockwell Automation, Inc. All rights reserved.

Agenda Kinetix 5500 Servo Drive VPL Servo Motor Single Cable Technology Motion Analyzer

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Kinetix 5500 Servo Drive Smaller footprint with best in class power density

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Kinetix 5500 Servo Drive Benefits and Features

Supports 195 – 528 VAC input, reducing inventory

50% smaller reduces cabinet & footprint cost

Innovative Common AC/DC bus removes hardware, reduces installation time and lowers costs

24 VDC control power, reduces overall power consumption of the drive. Provides safer commissioning and troubleshooting

Induction motor (V/Hz) support simplifies inventory and maintenance

Zero stacked drives, no backplane or power rail required reduces cabinet & footprint cost

Single cable reduces installation errors

Clamp design enforces 360° bonding for noise immunity which eases installation

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Kinetix 5500 Servo Drive Flexible Power Connectivity Designed for multiple power topologies without any compromise of solution. The Kinetix 5500 can be used in multi-axis applications with AC/DC supply sharing, DC bus sharing or in a hybrid combination consisting of drives that can share AC/DC supply and DC bus only .

Use Motion Analyzer 7.0 to determine optimal bus configuration

DC bus sharing

AC/DC supply sharing

Hybrid Configuration

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Kinetix 5500 Servo Drive Power Density

 Best in class power density.  Smaller footprint to reduce cabinet space.  Zero Stacking capability for flexible design.

Copyright © 2012 Rockwell Automation, Inc. All rights reserved.

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Kinetix 5500 Servo Drive Open Loop Frequency Control Methods Kinetix 5500 drives support ‘Two’ open loop frequency control methods • Basic V/Hz • Sensorless Vector with Slip Compensation for better speed regulation Open Loop Frequency Control in Kinetix 5500 drives is suitable applications such as conveyors, pumps and fans that do not need flying start capability • Static Boost, Run Boost and Auto Boost features supported • Electronic Motor Thermal Overload Protection per Class 10 requirements • Skip bands 3rd party 3-phase Induction motors suitable for VFD operation will be supported. Max Output Frequency: 400Hz (Electrical) Max Pole Pairs: 50 Max Motor Cable Length: 50 meters

Copyright © 2012 Rockwell Automation, Inc. All rights reserved.

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Kinetix 5500 Servo Drive Relative Positioning Kinetix 6500 / MPL Kinetix 5500 / VPL

• •

Price

•

Lowest cost solution supports TLY motor 500 usec loop closure performance 600 W to 3 kW

• •

• •

Kinetix 350 / TLY

• • • •

Premium over Kinetix 350 Top performance 125 usec loop closure Smallest cabinet space required 600 W to 15 kW Single cable and hybrid power topology VPL motor support at release

• • •

Premier integrated solution Top performance 125 usec loop closure 1.2 kW to 22 kW Supports entire motor portfolio Advanced safety features

Performance and Features Copyright © 2012 Rockwell Automation, Inc. All rights reserved.

Kinetix 5500 Servo Drive Voltage Ratings and Catalog Numbers

Input Input Voltage Phases 195-528 195-528 195-528 195-528 195-528 195-528

1/3phase 1/3phase 1/3phase 3phase 3phase 3phase

Amps Cont. (RMS)

Amps Peak (RMS)

Catalog. Number

Frame Size

1

2.5

2198-H003-ERS

Frame 1

2.5

6.25

2198-H008-ERS

Frame 1

5

12.5

2198-H015-ERS

Frame 2

8.4

21

2198-H025-ERS

Frame 2

13

32.5

2198-H040-ERS

Frame 2

23

57.5

2198-H070-ERS

Frame 3

1

Copyright © 2012 Rockwell Automation, Inc. All rights reserved.

Kinetix 5500 Servo Drive Dimensions

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Kinetix 5500 Catalog Structure

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Kinetix VP Low Inertia Servo Motor Optimize your axis with single cable design & multiple speed winding options

Copyright © 2012 Rockwell Automation, Inc. All rights reserved.

Kinetix VPL Servo Motor Benefits and Features Single cable reduces installation time and inventory

Windings options matched to drive ratings allow for optimized system sizing and costs

Flexible part creation allows for custom variants Mechatronic tools simplify commissioning and reduce operational costs Based on proven magnetic core MP technology for market leading reliability and performance

Energy efficient drive/motor matching and capacitor module reduces power required and system cost Copyright © 2012 Rockwell Automation, Inc. All rights reserved.

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Kinetix VPL Motor Advantages of Winding Speeds

 Windings are optimized to match the Kinetix 5500 drive  Minimize axis cost based on application requirements  Enhance machine efficiency Motor Winding #1

Motor Winding #2

Motor Winding #3

6000 rpm

3000 rpm

1500 rpm

6.5 N-m

6.5 N-m

6.5 N-m

16 A

8.3 A

4.8 A

8.7 kW Drive

5.0 kW Drive

2.9 kW Drive

14 AWG Cable

18 AWG Cable

18 AWG Cable

Smaller Drive Smaller Cable

2 Sizes Smaller Drive Smaller Cable

20

6. 6.55

Copyright © 2012 Rockwell Automation, Inc. All rights reserved.

Kinetix VPL Motor Technical Specifications Voltage Class

Frame Size 100

200

115 130

100 115 400

130

165

Stack Length

Rated Speed Range (RPM)

Continuous Torque (Nm)

Peak Torque (Nm)

1

2800, 6500

1.9

3.8

2 3 2 3 3 4 6 1 2 3 2 3 3 4 6 1 2 3 4

3000, 5000 2250, 3750, 5500 2150, 3300, 5000 2300 1950, 4000 1600, 3000 2000 6000 3300-6000 2500, 4750, 7000 2250, 4500, 6500 3200, 5000 2250, 4000 2150, 3500 2500, 4250 2750, 4750 2700 2300 1850

3.1 3.3-3.7 4.1-4.5 5.6 7.75-7.9 8.4-9.2 10.2 1.8 3.0-3.2 2.4-3.7 3.4-4.5 4.4-5.2 6.7-7.8 7.7-7.8 6.6-9.4 8.1-9.1 14.8 18.2 28.7

7.8 11.2 13.1 20.3 20.7 27.1-28.5 34.6 3.8 7.8 11.2 13.1 20.3 20.7 28.5 34.6 22.5 48.6 66.7 79.3

Copyright © 2012 Rockwell Automation, Inc. All rights reserved.

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Kinetix VPL Motor Environmental Specifications Attribute

Value

Temperature, Operating

0…40° C (32…104°F)*

Relative Humidity, non-operating

5….95% noncondensing

Atmosphere, non-operating

Noncorrosive

IP rating* of motor with optional shaft seal* installed

IP66 (dust tight, jet spray)

Motor without a shaft seal, and mounted in this direction: - Shaft down - Shaft horizontal - Shaft up

- IP53 – dust tight, powerful water jets - IP51 – dust tight, water dripping vertically - IP50 – dust tight, no protection from water

Based on proven MP-Series technology ! * See specific detail in controlled & released installation document (VP-IN001) Copyright © 2012 Rockwell Automation, Inc. All rights reserved.

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Kinetix VPL Motor Catalog Structure

VP L – B 165 2 C – C J 1 2 A S Magnet Stack(s) 1, 2, 3, 4, 6

Voltage Class A = 200V B = 400V Motor Family = L (Low Inertia) Bulletin Number = VP

Frame Size 063 = IEC 63mm 075 = IEC 75mm 100 = IEC 100mm 115 = IEC 115mm 130 = IEC 130 mm 165 = IEC 165mm

Shaft J = Keyed K = Smooth Feedback Device C = Single turn P = Multi turn Rated Speed A = 1500 rpm B = 2000 rpm C = 2500 rpm D = 3000 rpm E = 3500 rpm F = 4500 rpm M = 6000 rpm T = 6750 rpm

Factory Options: A = Standard S = Shaft Seal

Mounting A = IEC Metric

Brake 2 = No Brake 4 = 24V DC Brake

Connectors 1 = SpeedTec Single Cable

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Single Cable Technology One cable for feedback, motor brake, and motor power

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Single Cable Technology Benefits and Features  Long Service Life in Demanding Applications  

Up to 20 million cycles rated life minimizes maintenance Jacket material withstands many common compounds

 Standards Compliance  

UL Listed bulk cable [coming soon after launch] NFPA-79 construction and product ratings

 Easy to Use  

SpeedTec™ connectors allow quick connections Product is easily pliable allowing faster cable routing

 Sustainability  

Fewer SKU’s Minimizes maintenance downtime and waste Copyright © 2012 Rockwell Automation, Inc. All rights reserved.

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Single Cable Technology Single Cable Motor/Feedback Hiperface Digital Servo Link Feedback (DSL) is purely digital feedback technology allowing single cable for motor and feedback signals.

3x Power Conductors Twisted Triad (unshielded) Brake Cable Twisted pair W/Braid shield

Protective Earth

Feedback Twisted pair with braid and foil Shield and outer insulation

Overall braid shield

Designed Cable and connection system to address critical factors such 360 degree shielding. 2-wire feedback termination for easily installation.

Purely digital technology with single cable provides a very robust solution while maintaining the signal integrity of the feedback system. Copyright © 2012 Rockwell Automation, Inc. All rights reserved.

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Kinetix 5500 and VPL System Certifications Motors  UL & CSA recognized E146578  CE [EN60034-1]  C-Tick [N223]

Safety  SIL 2, PL d, Cat 3 Safe Torque off  IEC 61508, EN 61800-5-2, EN62061, EN ISO 13849

Drives      

UL 508C ODVA (EtherNet/IP) CE (EMC, LVD, and Machinery Directives) C-Tick SCCR: 200 kA KCC

Cables     

AWM 1000V @ 105°C Wind Turbine Tray Cable UL 2277 recognized [1000V Flexible VFD Servo Cable] VW1 Low capacitance

Copyright © 2012 Rockwell Automation, Inc. All rights reserved.

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Motion Analyzer Efficiently sizing and selecting your motion system

Copyright © 2012 Rockwell Automation, Inc. All rights reserved.

Motion Analyzer Software Select the Kinetix 5500 Drive for your system

Kinetix 5500 is now available in the Drive tab for selection

Copyright © 2012 Rockwell Automation, Inc. All rights reserved.

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Motion Analyzer Software Select your Kinetix 5500 Drive

Select your bus configuration to reduce installation time

Copyright © 2012 Rockwell Automation, Inc. All rights reserved.

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Motion Analyzer Software Select the VP Low Inertia Motor

Select the VPL Motor for your motion system.

Copyright © 2012 Rockwell Automation, Inc. All rights reserved.

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Motion Analyzer Software Find the ‘right’ motion system to meet your needs

Finding the most efficient solution now includes the Kinetix 5500 and VPL motor.

Copyright © 2012 Rockwell Automation, Inc. All rights reserved.

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Resources  Additional resources are available on Literature Library and ab.com:  User manuals  Selection guides  Product profile  Installation Instructions

 To place an order, contact your local Rockwell Automation Sales representative or distributor.

Copyright © 2012 Rockwell Automation, Inc. All rights reserved.

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Thank you!

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Copyright © 2012 Rockwell Automation, Inc. All rights reserved.