York Prestige Product Overview Nov 2013

January 12, 2018 | Author: Anonymous | Category: Engineering & Technology, Electrical Engineering
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Competitive Direct Replacement (CDR) York® Prestige™ 3-12.5 Ton Packaged Product

Revision Date: 10/31/2013

Presentation Agenda • York® PrestigeTM- CDR Rooftop – Competitive Direct Replacement Market Overview – The Replacement Opportunity – Present Situation- York, Carrier, Trane – Carrier Specifications – Product Basic Design Review – York Prestige versus Carrier Weathermaker (TC), Weathermaster (HC)

• York PredatorTM 18+ SEER Rooftop (3-5 Ton) – Product Scope – Copeland Scrolls and Sine-Wave Coil – Variable Frequency Drive

Market Overview and History Commercial Share of Market Others Lennox

The commercial market is primarily replacement driven and requires a transition curb to replace competitors equipment

Carrier

JCI Trane

Carrier & Trane have dominated the commercial market and have the largest installed base

New Construction 27% 73% Replacement

The Replacement Opportunity is Large & Getting Larger Shipment History 3-12T Packaged AC & HP's 100,000

4.3M Total Units Shipped

80,000 70,000 60,000

50,000 40,000

Replacement Opportunity

2010

75,000 units

2011

78,000

2012

80,000

2013

90,000

2014

95,000

2015Sales Carrier Historical

30,000

Installed base continues to grow

1.7M Units

20,000

10,000

Year

2010

2008

2006

2004

2002

2000

1998

1996

1994

1992

1990

1988

1986

1984

1982

1980

1978

1976

0 YEAR

Est AHRI Units Shipped

90,000

Year

Replacement peak began in 2010 for units originally installed in 1995

105,000

2016

110,000

2017

120,000

2018

125,000

2019

125,000

Present Situation = Transition Curb Required to replace Carrier/Bryant Product





6 -12T Transition Curb ~ $600 plus labor

York must avoid a transition curb due to increased cost of materials and labor as well as some height restrictions Thus the requirement for a “direct” replacement in the 3 – 12T range

York Prestige- Replacing Carrier Weathermaster-Salt Lake City, Utah May 2013 (5 Ton Gas/Electric Packaged Unit) Removal/Installation

Carrier Unit Lift

York Unit Lift

York Prestige- Replacing Carrier Weathermaster-Salt Lake City, Utah May 2013

Carrier Unit Gas Connect

York Unit Gas Connect

York Prestige- Replacing Carrier Weathermaster-Salt Lake City, Utah May 2013

Fits perfectly on existing curb

Gas, Electric and Drain are a exact alignment

• •

Goodman does not align as well Lennox is missing higher tonnages and mid tier efficiencies

The big opportunity…to replace these with YORK units….coming soon, to markets near you! Notice the extensive corrosion on both the Carrier units louvers and base rails.

Carrier’s pre-painted steel is unpainted in areas that are sheared (cut) thus exposing unpainted steel to the elements. Carrier’s units are tested per ASTM B117 salt spray testing to 500 hours. York products utilize a power coating process for paint thus fully coating all exposed surfaces with protective paint or galvanization. York’s units are tested per ASTM B117 salt spray testing to 1000 hours.

The big opportunity…to replace these with YORK units….coming soon, to markets near you! • Notice the “New” Carrier units base-rail. Damaged already from transport and rigging. • York’s CDR (Competitive Direct Replacement) unit is equipped with heavier base rails to prevent this type of damage. • Notice the embossment on the York units top panel. Another reason to choose the durability and quality of the York RTU.

Competition – Carrier, Bryant (Today) 3 to 12.5 Ton Rooftop Units • Two Tiers of efficiency 13 SEER/15 SEER (11 EER/12 EER) • Cooling & Heat Pump • Gas Heating & Electric Strip Heat (Acc) • Two footprints with two cabinet heights • Electro-mechanical controls with open protocol BAS option • Other options and accessories • Hail guard & Hinged panel options • Economizer & Damper options • Power & unpowered conv outlets • Disconnect switches • Smoke detectors & CO2 detectors • Coil coating options • Power exhaust accessory • Energy recovery vent accessory • Hot gas reheat option

York Prestige to Carrier Conversion Table- No Curb Adapter Required!!

York Prestige to Bryant Conversion Table- No Curb Adapter Required!!

York Prestige to ICP Conversion Table- No Curb Adapter Required!!

York Prestige Packaged Unit Product Offering – ASHRAE 90.1 Compliant Standard Efficiency Level Cooling W/Gas heat Nominal COOLING Tons 3 4 5

Performance Target

STAGES Net MBH 1

Cooling W/Electric Heat

34.6 45.0 59.0

SEER

EER

Tons

13.0 13.0 13.0

11.0 11.0 10.75

3

Cooling W/Gas heat

Nominal COOLING Tons 6

1

7.5

8.5 10 12.5

Performance Target

STAGES Net MBH

2

Nominal COOLING

EER

IEER

70.0

11.0

11.2

83.0

11.0

11.2

99.0

11.0

11.2

114.0

11.0

11.2

140.0

10.8

11.0

4 5

Performance Target

STAGES Net MBH 1

SEER

EER

34.6

13.0

11.0

45.0

13.0

11.0

59.0

13.0

10.75

Cooling W/Electric Heat Nominal COOLING Performance Target Tons STAGES Net MBH EER IEER 1 70.0 11.2 11.4 6 83.0 11.2 11.4 7.5 99.0 11.2 11.4 8.5 2 114.0 11.2 11.4 10 140.0 11.0 11.2 12.5

Prestige Packaged Unit Product Offering – Energy Star Compliant MidTier Efficiency Level Cooling W/Gas heat Nominal COOLING Tons 4

Performance Target

STAGES Net MBH

3 1

5

Cooling W/Electric Heat Nominal COOLING

SEER

EER

Tons

36.0

15.0

12.0

3

48.5

15.0

12.0

4

57.5

15.0

12.0

5

Tons 6

1

7.5 8.5 10

Performance Target

2

1

Nominal COOLING

EER

IEER

Tons

73.0

12.0

12.4

6

89.0

12.0

12.4

7.5

97.0

12.0

12.4

8.5

115.0

11.5

11.6

10

STAGES Net MBH

STAGES Net MBH

SEER

EER

36.0

15.0

12.0

48.5

15.0

12.0

57.5

15.0

12.0

Cooling W/Electric Heat

Cooling W/Gas heat Nominal COOLING

Performance Target

Performance Target

STAGES Net MBH 1 2

EER

IEER

73.0

12.2

12.6

89.0

12.2

12.6

97.0

12.2

12.6

115.0

11.7

11.8

Prestige Packaged Product Offering – Gas Heat Capacities Size (tons) 3

4

5

6

7.5

8.5

10

12.5

Entry Tier, 3-Phase Input Thermal Gas Stage 1 Stage 2 Efficiency Heat (MBH) (MBH) (%) Low 72 80+ Med 82 115 80+ High Low 72 80+ Med 115 80+ High 120* 150* 80+ Low 72 80+ Med 115 80+ High 120* 150* 80+ Low 72 80+ Med 115 80+ High 120* 150* 80+ Low 125 80+ Med 120 180 80+ High 180* 224 80+ Low 125 80+ Med 120 180 80+ High 180* 224 80+ Low 120 180 80+ Med 180 224 80+ High 200* 250* 80+ Low 120 180 80+ Med 180 224 80+ High 200* 250* 80+

Size (tons) 3

4

5

6

7.5

8.5

10

Gas Heat Low Med High Low Med High Low Med High Low Med High Low Med High Low Med High Low Med High

Mid Tier, 3-Phase Input Stage 1 Stage 2 (MBH) (MBH) 50 72 82 115 50 72 82 115 120* 150* 50 72 82 115 120* 150* 50 72 90 125 105* 150* 90 125 120 180 180* 224 90 125 120 180 180* 224 120 180 180 224 200* 250*

Thermal Efficiency (%) 80+ 80+ 80+ 80+ 80+ 80+ 80+ 80+ 80+ 80+ 80+ 80+ 80+ 80+ 80+ 80+ 80+ 80+ 80+ 80+

*Will not be available at initial production

Prestige Product Brochure

Prestige Product Details

Key Advantages and Product Details Unit top panel and other cabinet panels are embossed to provide robust structural support

Powder-coat paint finish will meet 1000 hour salt spray rating per ASTM B-117

Key Advantages and Product Details

Base rails are thicker gauge to increase rigidity and reduce handling damage

All units will be seismically rated to the highest levels per CBC 2010, IBC 2009, ICC-ES AC-156 2010, ASCE 7-05

Key Advantages and Product Details Condenser coils utilize Micro-Channel “allaluminum” condensers for improved heat transfer capabilities and reduced charge volumes. Evaporator coils utilize copper tube/aluminum fin design for proven reliability and performance. All units tested to 125°F ambient cooling operation

ElectroFin® E-coat Coil coating option is available to protect against corrosion

Key Advantages and Product Details

Unit is shipped with 2 inch filters but can be field converted to 4 inch filters with no tools required

Lower filter clips are rotated to expand filter rack to hold 4 inch filter

Key Advantages and Product Details

Simplicity® SE Controls (Smart Equipment Controls) – The next generation of unit based control of equipment FDD (Fault Detection and Diagnostics) Auto-Configuration Factory Configured/Tested Self Test and Startup Report Data Logging to Removable Memory (USB) Multi-Protocol Capability Energy Base-lining SMART Device Tools (MultiTouch) Plug and Play Feature Additions in the Field On board LCD Wireless Multi-Touch Device

Prestige Packaged Unit’s Key Improvements over Carrier’s Product 1. SES1 Controls – Units will come with next generation control system standard. Carrier units are electro-mechanical as standard. 2. Cabinet structure – Unit top and side panels are embossed to provide increase structural support. Carrier product top and panels tend to sag and distort. 3. Seismic Testing – Units are specified to be OSP certified to a Sds of 2.5. Carrier’s product has a Sds of 2.0. 4. Units will be field convertible to 4” filters. Carrier is limited to 2”. 5. Microchannel condenser coils and reduced refrigerant charge. 6. Powder paint exterior finish with 1000 hour salt spray standard. Carrier uses pre-painted steel with 500 hour salt spray. 7. Economizers will meet low-leak requirements of ASHRAE 90.12010 and control will be integrated into unit system controls. 8. Units will be manufactured in U.S.A. (Norman, OK). Carrier produces commercial rooftop equipment in Monterrey, Mexico.

Prestige Entry Level Efficiency Cabinet SizesENTRY-TIER CABINET SIZES

• 2 footprint sizes • Each footprint has a short and tall cabinet • The tall version is 8” taller than the short version • The small footprint tall cabinet will be the same height as the large footprint short cabinet • 12.5 ton unit utilizes a single 30” condenser fan (not shown)

Prestige Mid Level Efficiency Cabinet SizesMID-TIER CABINET SIZES

• Mid-Tier version 4 & 5 ton moves to the tall cabinet of the small footprint. • The 6 ton moves to the large footprint short cabinet. • The 7.5 ton moves to the tall cabinet of the large footprint. • No 12.5 ton Mid-Tier offering - will not fit in the large footprint tall cabinet.

Prestige Factory Options and/or Field Installed Accessories • Economizers – Bring in fresh air, outside air for ventilation; provide cool, outside air to cool the building. • CO2 Sensors – Sensor detect amount of CO2 in building and opens economizer accordingly. • Smoke Detectors (Supply Air and/or Return Air) – Shuts down unit when smoke is detected. • Louvered Hail Guards – Protects unit from Hail Damage, foreign objects, and incidental contact. • Convenience Outlet – 120V outlet for servicing the unit. • Non-fused Disconnect - Safety switch allows a service tech. to locally secure power to the rooftop. • Power Exhaust w/ Barometric Relief - Building pressure control. • Motorized 2-Position Damper - Motorized outdoor air damper admits up to 100% outside air.

Prestige Factory Options and/or Field Installed Accessories • Manual Outdoor Air Damper – Economical way to bring in ventilation air (25% and 50% version) • Head Pressure Control/Low Ambient – Low ambient, head pressure controller kit. • Propane Heating – Converts rooftop to run off of propane. • High Altitude Heating – Restores the optimal fuel to air mixture for high altitude applications. • Flue Discharge Deflector – Used when flue gas recirculation is a concern. • Optional Stainless Steel Heat Exchanger – Used to fend against extreme airborne contaminants. • Flue Discharge Heat Shield – Used to keep people from touching hot flue discharge. • Alternate Motors and Drives – For more horsepower and/or airflow. • Thru-the-Base Connections – For piping or wiring up thru base pan (added protection or penetrations).

Unitary Products Group 3-5 Ton Ultra High Efficiency Gas/Electric Packaged Product

Revision Date: 5/17/13

Product Scope- 3-5 Ton Ultra High SEER Predator Packaged Unit • Offered in 3, 4, & 5 Ton Gas/Electric & Electric/Electric • Voltage 208/230/3 phase, 460/60/3 phase, & 575/60/3 phase – Competitive Product Efficiencies Tonnage

Carrier

Trane

Lennox

3 Ton

17.1 SEER

17.5 SEER

18 SEER

4 Ton

17.5 SEER

17.5 SEER

17.6 SEER

5 Ton

17.2 SEER

17.2 SEER

17.1 SEER

• York’s Ultra High SEER Predator Efficiencies Tonnage

Efficiency

3 Ton

18.1 SEER/14.15 EER

4 Ton

18 SEER/14.35 EER

5 Ton

17.5 SEER/13.85 EER

31

Direct Drive vs. Belt Drive

York’s Performance is Superior!

Equipped with belt drive motor while competition has direct drive ECM Advantages: – Better control / Easy adjustment of airflow. – Higher ESP capabilities more than .5”wc ESP over the competition. – Puts the competition at more of an efficiency disadvantage when going to Belt drive – 10 to 17% more efficient than Carrier, 13 to 20% more efficient than Lennox, Trane does not publish belt drive impact. Competitive Efficiencies by Drive Type and Voltage Trane Carrier Tonnage 3 4 5 3 4 SEER (Btuh/Watt) - 208/230V-1-3ph 17.5 17.5 17.2 17.1 17.5 SEER (Btuh/Watt) - 460V-3ph, 575V-3ph Direct Drive EER (Btuh/Watt) - 208/230V-1-3ph 13 13 13 12.8 13.1 EER (Btuh/Watt) - 460V-3ph, 575V-3ph SEER (Btuh/Watt) - All Voltages N/A N/A N/A 15.5 16.4 Belt Drive EER (Btuh/Watt) - All Voltages N/A N/A N/A 12 12.6

5 17.2 12.7 16.2 12.3

3 18 17 12.7 12.5 15 11.6

Lennox 4 17.6 17 12.8 12.8 15 12.5

5 17.1 17 12.7 12.7 15.5 12.5

Compressor Technology used in the Ultra High SEER Predator • Copeland Scroll UltraTech 2.0™ Two-stage Scroll Compressor • The unit is equipped with Copeland’s Ultratech two speed scroll compressor technology that provides energy savings with excellent cooling and humidity control. • 1st stage will be utilized at part load conditions

33

High Efficiency Coils Used in the Ultra High SEER Predator

• Sine Wave Evaporator –Sine wave fins improve the heat transfer factor and efficiency to a higher degree than standard corrugated fins. They also have a lower resistance to airflow.

• MicroChannel Condenser – All Aluminum Design – Superior heat transfer / reduced size – Improved corrosion resistance – ~40% less refrigerant – Durable surface, resists damage

34

High Efficiency Motors along with VFD Used in the High SEER Predator • Premium Efficiency Indoor Motor – Inverter Rated – On slide-out assembly

• ECM outdoor motors – Longer life than PSC – Energy savings • staged with demand

35

Variable Frequency Drive • All High SEER Predators will have a VFD as opposed to an ECM motor which brings with it – A five year warranty that can be redeemed directly from Mitsubishi. The ECM motor that is included with the competition’s high efficiency product will be included in the overall unit’s warranty which will most likely be 1 year. – Ease of Commissioning – Easy to read and program display right at the blower and with the ECM you must have a computer to program any airflow changes – Soft Start which equates to longevity of motor and belt life along with quieter operation and start-up.

36

Simplicity Intelli-Comfort II™ with IntelliSpeed™ used with the Ultra High SEER Predator

• Intelli-Comfort II Standard • Econ and PE control • Uses Simplicity software • Modbus protocol or Optional BacNet (SimplicityLINC) • Humidity control • Holiday Scheduling • Minimum Air Monitoring Control

37

Other features and Benefits • Quiet Operation – Combination of outdoor ECM blower motors and swept wing fan is going to enhance the noise situation – VFD’s adjustable carrier frequency

• Additional Energy Savings – Example: Annual $ savings at nominal: – A Building that has an average of 2,080 operating hours per year with $.11 cost per KW has the potential to save $150 per year when comparing a 4 ton belt drive Lennox to your new Ultra High Efficiency 4 ton unit

38

Agency/Standard Achievements • ASHRAE 90.1-2010 Compliant – Efficiencies – Single zone VAV requirement

• LEED Credit 1 – Critical points could be achieved

• EnergyStar – Efficiencies met

• ASHRAE 189.1 Compliant

39

Ultra High Efficiency Gas/Electric Packaged Unit Color Brochure

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